Foam Box Inserts for Shipping & Packaging

Custom foam box inserts for packaging and shipping give your products the protection and aesthetic presentation they deserve. Plastifoam offers a wide variety of applications for the organization and protection of the components of your shipping boxes. We specialize in designing and making custom foam inserts to meet your specifications, and can also provide corrugated shipping boxes and logo imprinting for a complete solution.

Plastifoam will work with you to design, recommend and manufacture the best foam box inserts, trays and liners based upon:

  • The fragility of your product
  • Handling and transportation conditions
  • Cushioning requirement calculations
  • Vibration assessments
  • Product design considerations
  • Foam inserts made from polyurethane, polyethylene, expanded polystyrene - EPS

Custom die cut foam packaging inserts and box liners from Plastifoam are durable, lightweight, will absorb shock, protect surfaces and provide cushioning. We fabricate both rigid EPS and soft PE/PU foam box inserts in our own production facilities in Manchester, NH to your specifications. Design assistance available.

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  • When your product must be the focus, an attractive foam packaging insert communicates product quality.

  • Foam box inserts can be made either from polyurethane, polyethylene, or expanded polystyrene or any combination of these materials.

  • Antistatic foam inserts are available in either polyurethane (open cell) or polyethylene (closed cell) foam which is ideal foam for shipping electronics and for protecting sensitive circuit boards, resistors, computer chips/

  • Multiple layer trays can be designed to economize space.

  • Convoluted (egg crate) foam inserts can be designed to stabilize and control product movement, cushion, resist impact and protect against breakage.

  • Other available foam inserts include: Die cut foam corners, die cut and glued end caps, two-part die cut foam trays for holding vials or circular pieces, three piece foam sets including both convoluted and die cut flat pads.

  • Expanded polystyrene (EPS) can be custom shaped to suit almost any need. With its excellent insulating properties, EPS box inserts are ideal for shipping any temperature sensitive product, and for fragile items like mason jar packaging.

  • The traditional and very economical insulating 6 panel EPS foam box inserts can be shipped to you flat with you putting them together as you need them. These foam panels are available in any size or thickness you require.

 

For assistance and estimates, call Tammy at (800) 752-7836 ext. 352 or use the form to the left to email us!


  

The inserts look great. I'm really happy with the finished product. Thank you for your follow up and I hope to reorder soon!

Seth K., New York, NY