Die Cut Foam Packaging

Plastifoam offers computerized foam die cutting services for packaging and shipping applications using varying densities and foam colors. We work with Polyethylene (PE), Polyurethane (PU), and Expanded Polystyrene (EPS) foam, custom die cut in to all shapes and sizes.

Order custom cut foam inserts, blocks, sheets (thin or thick), planks, pads, sets and end caps in production quantities. For sampling and prototyping, we have a DT3000 CAM table to work alongside our CAD system. This machine is capable of cutting both foam and corrugated samples.

Plastifoam can recommend the best material based upon:

  • The fragility of your product
  • Handling and transportation conditions
  • Cushioning requirement calculations
  • Vibration assessments
  • Product design considerations

Foam packaging and packing materials are available in recycled, antistatic, soft, rigid, thick, thin, sheets, rolls, blocks, cubes perforated, scored, tear apart and shapes for box inserts in a variety of colors and densities. Sometimes a combination of foam is the best solution.

Request an estimate, design prototype, or discuss your protection requirements with us today.

For assistance, call Tammy at (800) 752-7836 ext. 352 or use the form to email us!

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Depending on the foam specified (PU, PE, EPS), colors include black, blue, pink, charcoal, gray, yellow, green, purple, white. Open-cell foam, closed-cell foam, and expanded polystyrene are available for packaging projects. 

For assistance, call Tammy at (800) 752-7836 ext. 352 or use the form to email us!

"Our products certainly look more professional and you’ve made my job a whole lot easier!" - Lisa S.