Custom Die Cut Foam for Packaging & Shipping

Plastifoam offers computerized foam die cutting services for packaging and shipping applications using varying densities and foam colors. We work with Polyethylene (PE), Polyurethane (PU), and Expanded Polystyrene (EPS) foam, custom die cut in all shapes and sizes. Sometimes a combination of foam is the best solution.

We fabricate custom cut foam blocks, sheets (thin or thick), planks, pads, convoluted foam sets, and end caps in production quantities. For pre-production samples and prototyping, we have a DT3000 CAM table to work alongside our CAD system. This machine is capable of cutting both foam and corrugated material.

Plastifoam can recommend the best foam choice based upon:

  • The fragility of your product
  • Handling and transportation conditions
  • Cushioning requirement calculations
  • Vibration assessments
  • Product design considerations

Foam materials are available in recycled, antistatic, soft, rigid, thick, thin, perforated, scored, tear apart, and custom shapes in a variety of colors and densities. 

Request an estimate, design prototype, or discuss your protection requirements with us today.

For assistance, call Tammy at (800) 752-7836 ext. 352 or use the form to email us!

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Depending on the foam specified (PU, PE, EPS), colors include black, blue, pink, charcoal, gray, yellow, green, purple, white. Open-cell foam, closed-cell foam, and expanded polystyrene are available for packaging projects. 

For assistance, call Tammy at (800) 752-7836 ext. 352 or use the form to email us!

"Our products certainly look more professional and you’ve made my job a whole lot easier!" - Lisa S.