Custom Foam Packaging for Shipping Electronics, Instruments, Medical Devices

Foam inserts for shipping sensitive electronic instruments, surgical and medical devices, computers, and technologically sensitive equipment can be fabricated from any combination of anti-static polyurethane and polyethylene foam, to insert into any standard or custom corrugated shipping box or case. Plastifoam offers a wide variety of applications for the organization and protection of the components. We specialize in designing and making custom foam inserts, trays and liners to meet your specifications, and can also provide corrugated shipping boxes for a complete custom packaging solution.

Plastifoam will work with you to design, recommend and manufacture the best foam inserts for shipping electronic products based upon:

  • The fragility of your product
  • Handling and transportation conditions
  • Cushioning requirement calculations
  • Vibration assessments
  • Product design considerations
  • Foam specifications: polyurethane, polyethylene, expanded polystyrene - EPS

We fabricate custom foam box inserts for electronic components, laptops, mobile-cell phones, tablets, analytical devices and medical instrumentation applications in our own production facilities in Merrimack and Manchester, NH.

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In a rush? Take a look at these in-stock solutions for shipping electronics, medical devices and instruments:


  • When your product must be the focus, an attractive foam packaging insert communicates product quality.

  • Foam box inserts can be made either from polyurethane, polyethylene, or expanded polystyrene or any combination of these materials.

  • Antistatic foam inserts are available in either polyurethane (open cell) or polyethylene (closed cell) foam.

  • Multiple layer trays can be designed to economize space.

  • Convoluted (egg crate) foam inserts can be designed to stabilize and control product movement, cushion, resist impact and protect against breakage.

  • Other available foam inserts include: Die cut foam corners, die cut and glued end caps, two-part die cut foam trays for holding vials or circular pieces, three piece foam sets including both convoluted and die cut flat pads.

  • Expanded polystyrene (EPS) can be custom shaped to suit almost any need. With its excellent insulating properties, EPS box inserts are ideal for shipping any temperature sensitive product.

  • The traditional and very economical insulating 6 panel EPS foam box inserts can be shipped to you flat with you putting them together as you need them. These foam panels are available in any size or thickness you require.


For assistance and estimates, call Tammy at (800) 752-7836 ext. 352 or use the form to the left to email us!


The inserts look great. I'm really happy with the finished product. Thank you for your follow up and I hope to reorder soon!

Seth K., New York, NY